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Organizations producing plastic bags. How to open an industrial production of plastic bags. Possibility of using finished film

Our company produces plastic bags with logo High Quality, which are an attribute corporate identity and are used by businesses to promote a new brand.

- a high-tech process that is performed on modern equipment using high-quality primary raw materials and consumables.

The process is quick, inexpensive and allows you to get a high-quality, very bright and durable logo. Profitable for circulation over 3000 copies

In the manufacturing process of bags, high, medium and low pressure polyethylene is used. Before printing, the product is exposed to electric current. After this procedure, the logo remains in its original form for as long as possible. The production of bags of various types is carried out using equipment of a certain model.

Bag making process First stage
making bags “Extrusion” is the process of converting granulated polyethylene into film.

Raw materials enter the production workshop in granules. The granules pass through the molding holes of the extrusion equipment, causing them to melt. The melted granules are sent for molding. During the molding process, the amorphous hot mass turns into a film, which cools, hardens, and then is wound into rolls. Second phase
- drawing a picture on the film. Flexographic printing is applied to polyethylene, which is characterized by high productivity. IN last years

Flexography is widely used for applying designs to the film of future bags and packaging material. At the second stage of bag production, a special dyeing and printing machine is used. Third stage
Rolls of film with a finished pattern are cut into bags using special devices for cutting. To manufacture various types of products, various models of high-tech devices are used, which also perform cutting and strengthening of handles. Automated machines are able to recognize cuts and welds, perform recalculation and packaging finished products.

When producing bags with a logo, the resulting products various shapes, With different ways handle fastenings.

Our company produces plastic bags:

  • "T-shirt" type;
  • high pressure with cutting handle;
  • medium pressure with cutting handle;
  • low pressure with cut-out handle.

Bags made from high-density polyethylene have an attractive appearance. They will not tear, even if there is an object with sharp edges inside. The logo is applied to finished LDPE products with a cut-out handle using silk-screen printing. HDPE bags (matte and rustling) can withstand very heavy weight. They can accommodate bulky items. PSD products are characterized by high density. The design and size of products, the composition of raw materials and the method of applying the logo are selected based on technological capabilities, customer wishes, timing and circulation.

The Spectr Pro-Active company, a direct manufacturer of polyethylene products, offers to order wholesale packaging with your own image in Moscow and the Moscow region with further delivery. Product production is the main direction of our work.

Urgent printing

You can order from us the urgent creation of packaging products from film with images in different editions, and large ones - from 50 thousand pieces. For quick application, silk-screen printing is used (an expensive method). As a result, you are provided with a high-quality, reliable and versatile product at fairly affordable prices.

Our advantages

  • Fast order processing. We can produce products in as soon as possible, if necessary by the customer.
  • Right price. In our company “Spectrum Pro-Active” you can order products with a logo cheaply. The cost depends on the type of package, the number of copies, and the complexity of the logo, but as a result, the price of the product is considered by our company to be one of the most profitable on the market.
  • Full range of offers: from creating a template to delivering ready-made packages.

You can clarify the specifics of selecting products for a specific purpose and place an order for products with a design or printing on products from our employees by calling the numbers listed on the website.

What film materials do we use for production?

The Spectr Pro-Active enterprise produces packaging using the following film materials:

  1. High pressure (HHP);
  2. Low pressure (LPP);
  3. Medium pressure (MPD);
  4. Multilayer film (COEX).

The high-pressure film is similar to wax upon tactile contact. It has little strength and is translucent. As for service characteristics, LDPE is resistant to compression, separation, and resistant to mechanical defects from sharp objects. In any case, this material is quite easy to pull out. Typically, fashion products are made directly from high-pressure film. For presentation or promotion, it is recommended to use high-pressure film packaging.

Low-pressure film is the most durable, bags made from it are made thinner, less energy is spent on them, and subsequently the price of these products is noticeably lower. In addition, these packages have a high tensile density. The disadvantages of HDPE products are: appearance, difficulties in printing full-shade images with high resolution and fairly rapid wear of polyethylene. This packaging is considered suitable for numerous applications.

In this article:

Plastic bags are used everywhere: in supermarkets and stores, for standard and gift packaging, for storing food and removing garbage.

It is impossible to list all the areas of application of plastic bags. Gone are the days when our compatriots preferred to use rag bags, and plastic bags were carefully folded and stored. Today, a plastic bag fulfills its main purpose - to be a disposable means for packaging and comfortable transportation of products. This means that the demand for them will be stable and not prone to decline.

In addition to the obvious functions, packages have become a means of effective mobile advertising- after all, almost everyone large company, boutique or supermarket there is a branded package with the company logo, a list of services and contact information, which are distributed as a gift. And the client is pleased, and there is never too much advertising.

Analysis of demand for products (plastic bags) and sales market

According to statistics, there are enough unfilled niches in the domestic production market, because 20% of polyethylene products continue to come from foreign manufacturers. At the same time, the main competitors of domestic entrepreneurs are Turkish and Chinese-made bags, characterized by extremely low prices and appropriate quality. Torn handles, not completely soldered seams, falling out bottoms are just a small list of the “delights” of purchasing such products. But for our consumers, price has always been the decisive factor, so such competition takes place, especially in border regions.

However, this only applies to direct wholesale sales finished products. It is much more profitable to work to order, concluding agreements for the supply of packaging materials and ready-made bags for various trade, manufacturing, construction and agricultural enterprises.

This is where the “company image” rule comes into play: no self-respecting company will offer the buyer a product in low-quality packaging. Polyethylene products are in demand in any region. Moreover, even if your city already operates large plant

, medium and small businesses will freely find their niche by studying the offers of competitors. There are many types of plastic bags: banana bags, T-shirt bags, garbage bags, gift bags, promotional packaging with a logo, single-layer, multi-layer, various sizes, colors and shapes. The entrepreneur’s task is to find products with the highest demand, or to occupy a niche not covered by other manufacturers.

Choosing a strategy and legal registration of business

  • When starting the production of plastic bags, you can go in two ways:
  • full cycle production (from film production to production of bags of any configuration);

partial production (from purchasing finished film, applying images, cutting into shapes with subsequent soldering).

Let's consider the full cycle as a more promising type of business. Although such an enterprise will require more capital investments, sales opportunities, versatility of the products produced and, accordingly, profitability will be significantly higher. In addition, such an enterprise can become the same supplier of finished film for incomplete cycle production.

  • Possibility of using the finished film:
  • universal packaging material,
  • construction waterproofing,
  • material for greenhouses, greenhouses and other needs of the agricultural sector,

protection from pollution during construction or repair work. Optimal for the production of polyethylene products – entity on a simplified taxation system.

When registering an enterprise, you must indicate the following OKVED codes:

  • 25.2 — Production of plastic products
  • 25.22 — Production of plastic products for packaging
  • 51.47 — Wholesale other non-food consumer goods.

To start a workshop, you will need a production certificate, permits obtained from the local administration, sanitary-epidemiological and environmental service, energy supervision, fire department. The production of film for plastic bags must comply with GOST 10354-82 (certification of cling film is required to be confirmed every 3 months). But in order to obtain such a certificate, you must run technological line(of course, after receiving all production permits), and provide the resulting samples for an expert opinion.

Premises for the production of plastic bags

The production of polyethylene film is an environmentally harmful production, therefore there are a number of specific requirements for choosing a room:

  • the production workshop or mini-factory must be located in an industrial or suburban non-residential area;
  • availability of supply and exhaust ventilation, heating and humidity control in the workshop and warehouse;
  • three-phase electrical connection, grounding of batteries; - ceiling height of at least 8 m (extrusion machine height ~6 m), interior decoration of walls, floor, ceiling - from non-combustible materials;
  • accommodation production equipment the workshop premises must comply with GOST 12.3.002-74;
  • the presence of a fire protection system, the possibility of safe evacuation in case of fire;
  • the organization of workplaces must comply with the requirements of GOSTs 12.2.061-81 and 12.3.002-74, as well as ergonomic characteristics in accordance with GOSTs 12.2.033-78, 12.2.032-78.

To accommodate a complex of production equipment, you will need a room of 300 square meters, which will be divided into three parts: a production workshop (180 m2), a warehouse for raw materials and finished products (80 m2), an office and an exhibition hall (40 m2).

Equipment for the production of plastic bags

For the production of polyethylene film with subsequent formation of bags, it is planned to purchase production line consisting of the following equipment:

1) Extruder– converter of raw material granules into film (width 300-550 mm, thickness - 0.009 - 0.10 mm), using the bottom-up blowing method. Productivity – 40 kg/hour;

2) Flexo printing machine– for printing drawings, logos and other images;

3) Plastic Packaging Clip Making Machine;

4)Multifunctional bag making machine, with a built-in punching press, equipped with a servo drive, a photosensor, a conveyor, thermal needles, and allows the production of bags various modifications, incl. T-shirt, banana, double bottom seal bags, garbage bags, food packaging with plastic clip, etc.

The cost of the production line with delivery, setup, personnel training and signal launch is RUB 3,840,000.

In addition to the machines, it is planned to purchase office, exhibition and warehouse equipment(racks, boxes, boxes, tables, stands) for placement of raw materials, finished products and equipment of workplaces for personnel. The cost of additional equipment for the workshop is 60,000 rubles.

Raw materials for the production of polyethylene bags

Polyethylene film is made from first grade or recycled polymer granules.

Two types of raw materials are used:

  • HDPE (low-density polyethylene, GOST 16338-85), for contact with bulk and dry products;
  • LDPE (high-density polyethylene, GOST 16337-77), intended for food packaging).

The cheapest raw material is South Korean granulate (~ $380 per ton), but there are many other types of domestic or foreign production, with a price range from $420 to $750 per ton. To produce colored film, special dyes are added to the raw materials ($15-50 per 1 kg).

At production of garbage bags or other types of non-food film, you can also use recycled granulate, which is much cheaper because it is made from polyethylene waste, but the quality of such raw materials is correspondingly low.

Technology for the production of plastic bags

1. Polymer granules are loaded into extruder hopper, from where they are picked up by the feeding auger. Here the temperature is maintained from 180 0 C to 240 0 C and as they move, the granules heat up, melting into a homogeneous mass. As a result of extrusion, a polyethylene film is formed in the shape of a pipe (sleeve). One extruder can produce film of various thicknesses and widths through special settings.

2. The polyethylene “pipe” is gradually cooled, then rolled out with rollers.

3. The sleeve is cut with an automatic knife so that two identical strips of the required width are obtained.

4. The winder winds the film into rolls (cuts are packaged separately for recycling). When the roll width reaches the set size, the roll is moved away with the help of the operator and the next one begins to be wound. And so on until the end of the produced film.

5. Drawing. The paint is diluted with alcohol and constantly stirred so as not to lose viscosity.

6. Using a dispenser, the dye is supplied to special ink rollers, which print the design. After printing, the film is again wound into rolls.

7. The finished roll enters the bag-making machine, where a template for future bags is formed and the bottom fold is highlighted.

8. A stamping press makes holes for the handles (cuts out the “t-shirt”, cuts off the top for attaching a plastic fastener - it all depends on the template).

9. The welding surface connects the edges, sealing them by heating up to 180 0 C. The finished bags are formed into packs of 100 pieces.

10. Quality control. Checking the soldering of seams and fasteners.

Business plan for the production of plastic bags

The cost of manufacturing plastic bags is calculated individually for each order, since in addition to the price of the granulate used, it depends on a number of additional factors:

  • size, shape, package design,
  • film density,
  • the presence of a reinforced handle and bottom fold,
  • color printing (number of shades involved, pattern area, presence of complex registrations, one-sided, two-sided printing, etc.).

To calculate the payback of a business project, let’s take the production of white opaque bags with a die-cut handle, 40 cm wide, 60 cm high and a side fold thickness of 16 microns.

The cost of such a package made from HDPE granules is 0.13 kopecks, and the wholesale selling price is 0.70 kopecks. Considering that the production capacity allows the production of about 70 pieces/minute, then with one-shift work and 22 working days, the profit will be: 60 minutes * 8 hours * 22 rubles/day * 70 pieces (0.70 - 0.13 rubles) = 421,344 rubles/month.

Expenditure part:

  • rent production workshop(300 m 2 * 150 rub./m 2) = 45,000 rub./month,
  • electricity – 8,000 rub./month,
  • heating (for 6 months of the heating season, divided equally into all months of the year),
  • water and others public utilities– 12,000 rub./month,
  • staff salaries (6 people: director, accountant, technologist, 3 workers) – 128,000 rubles/month.,
  • income tax (15% of profit minus expenses) – 34,252 rubles/month.

Total expenses: 227,252 rubles/month.

Net profit: 421 344 – 227 252 = RUB 194,092/month.

Profitability calculation:

Initial investment (RUB 3,930,000):

  • purchase of equipment - RUB 3,840,000,
  • additional equipment – ​​60,000 rubles,
  • costs for documenting production (opening law firm, obtaining the necessary permits and product certification) – 30,000 rubles.

With an estimated profit of RUB 194,092/month, the initial investment will pay off in 1 year and 9 months.

It should be borne in mind that the calculations were based on one of the simplest options for finished products, but everything depends on demand and sales opportunities in your region. For example, the selling price of color packages of the same parameters will be higher by 15%, with one central single-color image - by 34% (with an increase in cost of 5 and 10%, respectively). In addition, the company can accept orders for the production of LDPE or HDPE packages according to individual designs, and the profitability of such projects is much higher.

Included in the 2020 catalog. Companies have established production and wholesale sales. Prices are low and negotiable. 120 industry representatives have been added to the list. Well-known suppliers on the Russian market:

  • "Foodupak"
  • "Packetservice"
  • "IndustriPack"
  • "Lietpak"
  • "GreenPak" etc.

The products are widely used for food packaging, storage and transportation. Packaging products are used in production, in construction industry, in trade, etc. Packages are supplied in roll form or in packs. Manufacturing material - polymer film. Range:

  • polyethylene,
  • vacuum,
  • paper,
  • packaging,
  • with valve,
  • with loop handle,
  • T-shirt and other categories.

Companies have updated equipment. Printing of the company logo using colored paint is available. Products made from PVC, LDPE and HDPE polyethylene, and polypropylene are popular. Buyers order transparent containers, single-layer and multi-layer products. Delivery - Moscow and Moscow region, regions, for export.

Manufacturers are interested in cooperation with dealers and material suppliers. The size and color of the product is your choice. Address, phone number, website are indicated in the “Contacts” tab. We will send the order on time. To buy packaging bags in bulk, download the price list - write to the manager. Quality at a competitive price!

Make an order

The Klim Plast company specializes in the production of plastic bags. We offer to buy serial products and carry out individual orders. You can get acquainted with the prices for services for the production of plastic bags directly on the website (by downloading the price list). If you have additional questions, please contact the manager by phone.

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Features of the production of plastic bags | When manufacturing products Special attention is given to such a parameter as density. Its standard value is 50 microns. At the same time, plastic bags with a density in the range of 50...100 microns can be produced to order. This characteristic directly related to strength finished product

and its wear resistance. Denser products withstand severe mechanical tensile loads, while reducing the likelihood of tearing or damage to the material.

In the manufacture of plastic bags, low, medium or high pressure polyethylene is used:

    When manufacturing plastic bags, the size and design of products, the composition of raw materials and the method of applying the logo are determined based on:

    technological capabilities

  • customer requirements

order fulfillment time It is worth noting that this product

designed for repeated use. We also manufacture separate class


packaging products - plastic bags with a lock. They are great for packing clothes, packaging small items and storing documentation. High tightness guarantees the safety of objects placed in them.

Cost of making bags Package type "T-shirt" T-shirt with custom logo
"T-shirt" with a pattern Thickness Thickness Thickness
9-30 microns Standard sizes Standard sizes
12, 14, 16, 18, 20, 25, 30 µm Color white, black, colored Color
transparent, white, colored, pattern according to the cliche shape Load capacity Load capacity Load capacity
1-20 kg Production time Production time 5-14 working days
5-10 working days Minimum order from 5000 pcs. from 30,000 pcs.
from 1000 pcs. Price from 0.50 rub./pcs. from 1.35 RUR/pcs.

from 0.90 rub./pcs.

| Advantages of making custom plastic bags | Recognizability of a company logo or product brand is one of the foundations modern marketing. Using branded, memorable packages is an inexpensive and

effective advertising

  • . Packaging materials with the company logo will attract the attention of potential consumers at conferences, seminars, and exhibitions. Custom made plastic bags are often used in company stores. First of all, our products will be of interest to: owners of stores (including chain stores) of clothing, food, electronics, household chemicals,
  • representatives of the middle and big business those wishing to increase brand awareness;
  • advertising agencies and enterprises specializing in organizing holiday and mass events, exhibitions, conferences, etc.
  • representatives of the lungs and Food Industry and many others.

By ordering the production of plastic bags, you will not only help promote your products, but will also delight regular and new customers. Choose high-quality and memorable packaging materials!

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Equipment for the production of plastic bags |

    The production of such products is a high-tech process. The most modern equipment is used to organize it. The full cycle production line for plastic bags includes the following equipment:

    extruders designed for processing granules of raw materials into film;

    flexo printing machine used to print logos, designs and other images;

    a special machine for the production of plastic clips for packaging materials;

    multifunctional bag making machine, with integrated punching press, photosensor, servo drive, thermal needles, conveyor. It allows the production of plastic bags of various modifications;


film cutting device and additional equipment.

To ensure that our products meet strict standards, we use modern technology and high-quality raw materials. Manufactured products undergo control at all stages of production. They fully comply with sanitary rules and GOST R 50962-96.

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Plastic bag production process |

It is possible to produce plastic bags of different shapes, with different ways of attaching the handle. The cost of production depends on: film density, type and supplier of raw materials, packaging size, presence/absence of handles, volume and complexity of color printing. Other features, such as non-standard shape, are also of great importance. | Benefits of cooperation |

Are you looking for a reliable partner who you can trust to produce a batch of plastic bags? Use the services of Klim Plast LLC. We have been producing various types of PE packaging for more than 10 years. We are equipped with modern technological lines discounts, promotions. If you are interested in producing high-quality plastic bags, we are ready to meet in Moscow to work out and discuss the terms of cooperation.

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